Knowledge and Skills
To transform non-descript rocks into shiny metal, miners have to face various challenges and perform many work procedures. The search for ore, the construction and operation of mines, the processing and smelting of the ore all require a great deal of knowledge and skill. Thanks to their ingenuity, the specialists have been able to dig deeper and deeper and extract more and more metal from the ores.
For thousands of years, experienced miners and master smelters have passed on their know-how through imitation and repetition. In the Middle Ages, scholars began to record and collect this knowledge. Later the first practical mining books were written, many of them in the Ore Mountains. The founding of mining academies in the 18th century turned mining knowledge into mining science, though practical skills remain very important today.
On Searching and Finding
How are mineral deposits discovered? Most ores and minerals, as well as useful and decorative stones lie hidden under the earth. Without specialist knowledge they can only be discovered by chance, when water, wind or a fallen tree exposes veins of ore.
When prospecting for ore, early miners had to rely on the observation of nature and their experience. Ore outcrops, sand and pebbles in streams, and certain plants can indicate an ore deposit. Sometimes prospectors in the past put their trust in supernatural forces and hoped for help from spirits and saints.
To this day, some old miners swear by the efficacy of the divining (or dowsing) rod. The scholar Georgius Agricola, 500 years ago, no longer believed in it. In the second book of his treatise on mining and metallurgy, he does describe in detail the nature and use of a divining rod, according to those who believed in them, but at the same time he dismisses dowsing as superstition which a “pious” miner with an intimate knowledge of nature has no need of.
Modern science proves Agricola right. Faith and knowledge don’t always go together.
Show Me the Treasure
Georgius Agricola writes that certain plants can indicate the presence of ores underground. There are indeed plant species which are not adversely affected by heavy metals like lead, zinc and copper. They exploit their advantage and grow in places where other species would not survive. A cluster of such indicator plants may point to hidden mineral deposits.
Lighting up the dark
Lighting is all-important in mining. Nobody can work underground without artificial light. Even a short time in complete darkness is unpleasant and scary for most people. It’s not for nothing that the pit lamp has become an important symbol of mining.
From the beginnings until the 20th century, miners relied on the naked flame for underground lighting. But that brought additional hazards. The fire consumed the oxygen in the air they breathed and it could also cause the flammable pit gas to explode. It was not until safety lamps and then electric light were introduced that mines were lit brightly and safely.
The simplest light source that early miners could use was a burning chip of often resinous wood. This was held between the teeth or placed in a simple holder. In the case of this find, the holder was an animal’s vertebral bone. This meant that the light could be put down in a convenient place. These frog lamps were used to burn tallow (animal fat). A “frog” is a term for a historical type of fat or oil lamp used by miners from the 14th century onwards. Where the name comes from is not entirely clear. Possibly the device resembles a squatting frog when viewed from above. Here we see an open frog lamp; there are also variants with a closed fat/oil container. An evolution from simple to more complex metal forms is easily recognisable. Finely crafted models were worn with parade uniforms.
A constant hazard in coal mining in particular were combustible gases in the air (fire-damp). In early safety lamps, a metal mesh screen prevented a dangerous concentration of gas around the flame. The safety lamp burned even more brightly thanks to the glass case and the choice of fuel, petroleum. Lighting in mines changed in the 20th century from open flame to electricity. The evolution is illustrated by the three objects on display. In the carbide lamp, the acetylene gas still burns openly. The battery-powered hand lamp, invented around the same time, replaced the uncovered flame. Eventually, helmet lamps became established everywhere in the mining industry.
Thin Air
A fresh air supply was vital for working underground. Breathing and the burning of flames for lighting consume oxygen. As a result, miners are short of breath, lights go out and work has to be suspended.
In small mines, skilfully driven shafts help generate a natural draught. For large mines, machines were developed to move air mechanically. Modern, high-performance electric machines can ventilate and cool mines up to four kilometres deep.
A sensational discovery was made by Czech archaeologists in 2016 in an old mine in Kutná Hora/Kuttenberg. They were able to reconstruct an early 16th century mine ventilator from many well preserved parts. Hand-operated ventilation machines of this type are depicted in several illustrations from the period. Try out our replica to see how they work.
Danger of collapse!
The digging of mines disturbs the natural forces and pressures acting in the earth. The resulting tensions can be released suddenly, causing considerable damage underground and on the surface.
To prevent movement in the surrounding rock, the mine must be stabilised. Early examples of pit stabilisation are rock pillars that have been left standing and simple wooden posts, which are known from the Bronze Age. As mines grew larger, the practice developed of completely lining them with timber, often in conjunction with masonry. Later, steel came into use. Modern mines are mostly stabilised with reinforced concrete or hydraulic shield supports. Wood nevertheless remains important as construction material in many areas of mining today.